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Thought Challenge 8-21-12
 


 



The Freshness Window
Understanding Perishable Sales

Submitted by Adam Smith, CFE, CFI
Senior Regional Asset Protection Manager
Winn Dixie Stores


Each day companies around the world engage in the sale of perishable goods, which are like a ticking clock that counts down to a point when the product must be sold or the product will be lost. The most common perishable goods purchased by consumers are fresh foods sold by grocers. Another common perishable good is live plants. These goods have individual spoilage timelines; if not met, will result in losses.

Perishable goods have a freshness period of a number of days from harvest, which vary by specific item. In this freshness period, the product is considered at its peak quality regardless of the point within the freshness period. After the freshness period ends, quality degrades by each passing day. For example, a banana one day beyond its freshness period is considered much fresher than a banana four days beyond its freshness period. During the degradation period, customers will be increasingly dissatisfied with the quality of the product. If too many days pass beyond the freshness period, the product becomes spoiled. At the point of spoilage, passing days are irrelevant. Fresh foods illustrate this point best, but the concept is applicable to perishable goods following the described model.

The freshness period and the spoilage point vary by product. As an example, fresh lettuce may have a freshness period of 7 days and a spoilage point of 14 days. In days 8-13, the quality of the product will slowly degrade to the point of spoilage. Ideally, this product should be sold between days 1 and 7. Alternatively, onions have a larger freshness period.

The period up to spoilage represents the Freshness Window. The point when product is sold within the Freshness Window represents the level of quality a customer will experience. Providing products within the freshness period is a way for retailers to add value to perishable goods without increasing costs. Alternatively, selling beyond the freshness period reduces the value of perishable goods. Companies providing goods within the freshness period will have the highest customer satisfaction relating to quality.

Best-in-class operators will continuously evaluate and discard products early in the Freshness Window. On the other hand, struggling companies will be offering products later in the Freshness Window, up to the point of spoilage. Customers purchasing products late in the Freshness Window will have a limited amount of time to use the product before spoilage occurs. In many cases, a good operator will throw product away at a point in the Freshness Window that the poorly run operation would still have available for sale. In this scenario, customers of the poorly run retailer are eating the equivalent of the competitor’s garbage.

Shrinkage Paradox

If freshness is such a huge opportunity, why do companies leave product on the shelf outside of its freshness period? The problem is rooted in the Shrinkage Paradox. Shrinkage is the losses that occur from discarding product. Some companies have intense pressure to reduce losses resulting from shrinkage. This pressure is frequently misinterpreted by line-level managers. Often times, the line-level manager interprets reducing shrink as keeping product available for sale longer. By doing so, product is kept on the shelf past the freshness period into degradation.

Every retailer of perishable goods has a tolerance of the amount of shrink they will allow. Perishable grocers typically allow anywhere from 5%-8% of total perishable sales. As pressure to reduce shrinkage is increased, most companies inadvertently expand their Freshness Window to allow product more time on the shelf to potentially be sold. This will reduce shrinkage slightly to achieve desired levels. However, these efforts are limited to the spoilage point of the product, because the shelf life cannot be extended beyond it.

Opening the Freshness Window to reduce shrinkage will only provide small and temporary reductions. By opening the Freshness Window into degradation, customers will be dissatisfied, and some will shop competitors. This strategy will ultimately backfire due to the loss of sales. The loss of sales will cause an increase in shrinkage as a percentage to total sales. This is the position of poorly run perishable operations.

Alternately, retailers with good operations will continuously evaluate and throw out products that do not meet their freshness standards. The quality of discarded products from well run operations are much higher than poorly run operations; however, these well run operations will have shrinkage near poorly run operations. Paradoxically, both operations will have similar shrinkage figures, which ignore the quality of product discarded. This will cause many to falsely assume that both retailers have comparable operational efficiencies.

The Root Cause

Shrinkage is normally higher in poorly run operations; however, the real issue is the type of product discarded. The true sign of a well run operation is the freshness of the product available for sale. The difference lies in how fresh the product being thrown out it is, which is what compromises shrinkage. Good retailers throw out product within the freshness period before it begins to degrade. Fresher product increases sales and customer satisfaction.

Selling product within its freshness period requires the retailer to have sales to turn over the product within said period. As sales increase, this becomes easier. Assuming the freshness period for bananas is 7 days, a retailer must average selling a case of bananas per week in order to sell a case ordered within its freshness period. Problems occur when a retailer orders more perishable product than its average weekly sales support. In this example; if the retailer sells one case of bananas per week, ordering two cases will cause a problem. At this point, a decision has to be made to take a loss by throwing the product away or keep the product available for sale past the freshness period.

Shrinkage is merely a symptom of poor ordering and planning. The root cause of the issue is ordering too much product. This notion is difficult to grasp for some; precisely, because proper ordering is complex. When selling perishable goods, the best information is often in the form of projections. In the case of industrial production, factories can place just-in-time orders for a small group standardized parts. In a grocery store, there are hundreds of perishable products, which can come from different areas of the world depending on the growing season. Each of these products has a unique Freshness Window. This task can be daunting; especially, considering the limited amount of sales and inventory data available.

To a lesser extent, other procedures such as "cold chain" can similarly reduce the freshness of perishable products. Cold chain is a procedure to keep products at required storing temperatures during transportation, which can occur when a store receives product and when a store moves product from storage into selling areas. If perishable products are allowed to lose temperature during this time, quality is reduced corresponding to the amount of time without temperature control. Here again, following these procedures serves to maintain the quality of product that has already been purchased; not doing so, decreases the value of the goods.

Quality Costs

Many retailers selling perishable goods choose to look the other way as it relates to shrinkage, so long as the number is within their tolerance. These companies are falsely assured by their shrinkage figure being near the industry average. However, as mentioned earlier, the product thrown out (shrinkage) can vary in terms of quality. The real issue concerns the quality of product that is available for sale.

In a highly competitive industry, quality of goods is a significant differentiator. Especially, considering that improvements in quality can come at no additional cost to the company. The goal is to maintain the freshness of the product that has already been purchased, which is accomplished by proper ordering. Ironically, few retailers commit resources to improve this operational area of their business. Perhaps, the Shrinkage Paradox is masking their perception of the problem or the organization does not truly understand the impact of the problem.

Nevertheless, quality has a significant impact on customer satisfaction. In a recent survey conducted by the Food Marketing Institute in 2010, customers noted product quality as the second leading consideration in selecting a grocery store, which was only 2% less than the leading consideration of price. In 2008, as part of the same survey, customers identified product quality as the leading selection criteria. As economic pressures relax, retailers can expect product quality to take center stage with customers.

Building a Structure for Quality

Addressing the quality issue is not simple. Sales serve as a feedback loop for product quality, so poorly run operations will struggle most because of fewer sales. Since products are sold by cases and packs, a retailer needs enough sales to cover at least the smallest quality available to be ordered within the freshness window; anything else will be shrinkage. Increasing quality will improve customer satisfaction, leading to sales; however, there will be a lag period. In the meantime, accepting the unsold product at the end of the freshness period as shrinkage will be difficult. Consumer demand for variety will add to this pressure, because many niche varieties have low sales.

Complicating the ordering problem is the absence of good sales data from these products. Some retailers stock hundreds of different perishable goods, all of which have a unique Freshness Window. Companies rarely have item specific data regarding amount sold, ordered, and discarded; if they do, the data is rarely uniform between each measurement. This type of data is instrumental in measuring each product’s Freshness Window against the amount of inventory on hand. Retailers need to know where their inventory levels relate to the Freshness Window at all times. Reporting on this metric will uncover ordering issues which may be causing poor quality products to be sold. Understanding which products have the largest freshness opportunity will allow for strategic focusing on the problem. Additionally, the retailer will be able to use this data to measure the impact their Freshness Window is having on sales, which may justify investments in training or technology.

In some cases, a product may be identified as having unavoidable shrink. Unavoidable shrink may be caused by average sales within the freshness period that do not cover the amount of product in a case or pack. Under these circumstances, the retailer can choose to accept the losses in order to provide variety for its customers. If this option is chosen, the retailer should keep track of all unavoidable shrinkage and include it in budgets. In some cases, it may be possible to work with suppliers to reduce case size to accommodate the Freshness Window of the product. This would not be possible without having the granular data to identify these opportunities. As a last resort, a retailer may choose to eliminate the product from its offerings.

By attacking the quality issue at its root, retailers can improve the quality of perishable goods they have available to their customers, without increasing costs. An increase in quality will lead to an increase in customer satisfaction, which will increase total sales. Sales increases will allow the retailer to consider stocking a larger variety of products that would not be profitable at a lower sales volume. Retailers may need to invest in new technology in order to capture the data needed to develop successful freshness strategies. In highly competitive industries, quality strategies are critical to delivering exceptional value to customers.

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